MMRisk Approved Inspection Authority CI MHI 0013 | Process Safety and Risk Consulting

Management of Change Screening Form

A practical first-pass screen for plant, process, procedural, software, temporary, and organisational changes.

Facility / Area
Date
Reference

Change details

Change title / reference number
Y / N / N/A
Plant area and affected equipment tags
Y / N / N/A
Change owner and responsible manager
Y / N / N/A
Reason for the change
Y / N / N/A
Proposed implementation date
Y / N / N/A
Temporary or permanent? If temporary, record expiry date
Y / N / N/A

Replacement-in-kind test

Same design pressure, temperature, flow, and containment duty
Y / N / N/A
Same materials of construction, seals, gaskets, and chemical compatibility
Y / N / N/A
Same function, failure position, operating speed, and capacity
Y / N / N/A
Same alarm, trip, relief, isolation, and control performance
Y / N / N/A
Same inspection, maintenance, spares, and competency requirements
Y / N / N/A
Existing drawings, procedures, and training remain valid
Y / N / N/A

Potential impacts

Process chemistry, inventory, pressure, temperature, or throughput
Y / N / N/A
Loss of containment, fire, explosion, toxic release, or reaction hazard
Y / N / N/A
Relief, flare, vent, drain, bund, or emergency system
Y / N / N/A
Alarm, interlock, control logic, software, or cybersecurity
Y / N / N/A
Operating, maintenance, sampling, cleaning, or emergency procedure
Y / N / N/A
Staffing, shift pattern, role, contractor, or competence
Y / N / N/A
HAZOP, LOPA, BowTie, QRA, MHI assessment, or emergency plan
Y / N / N/A

Required actions and approvals

Hazard review method and competent reviewers identified
Y / N / N/A
Drawings, data sheets, procedures, and inspection tasks listed for update
Y / N / N/A
Training and communication requirements defined
Y / N / N/A
Pre-Startup Safety Review required
Y / N / N/A
Pre-startup actions separated from post-startup actions
Y / N / N/A
Operations, engineering, maintenance, and process-safety approval recorded
Y / N / N/A
Use note: Adapt this resource to the site's hazards, legal duties, engineering standards, and management system. A checklist does not replace competent technical review.